{"id":726,"date":"2017-11-04T08:26:20","date_gmt":"2017-11-04T08:26:20","guid":{"rendered":"http:\/\/reemalsultan.com\/?page_id=726"},"modified":"2017-11-09T06:51:49","modified_gmt":"2017-11-09T06:51:49","slug":"8-digester-with-odour-control-system","status":"publish","type":"page","link":"http:\/\/reemalsultan.com\/ar\/8-digester-with-odour-control-system\/","title":{"rendered":"8-DIGESTER WITH ODOUR CONTROL SYSTEM"},"content":{"rendered":"

8- DIGESTER WITH ODOUR CONTROL SYSTEM<\/u><\/strong><\/span><\/p>\n

Advantages of digester based technologies:<\/span><\/strong><\/span>
\n\"\"\u00a0 \u00a0 \u00a0 \u00a0\u00a0\u00a0\"\"<\/p>\n

1. \u00a0It sterilises the waste at temp. upto140 deg C to give a fully sterilized (pathogen-free) \u00a0stable product \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0which can be bagged and sold.\u00a0\u00a0\u00a0<\/span><\/p>\n

    \n
  1. The Technology Eliminates environment pollution as well as risk of ground water \u00a0contamination. It eliminates risk of pathogen and phyto toxic releases into soil.<\/span><\/li>\n
  2. It recycles the organic contents & the nutrients (N,P, K) available in layer manure. It \u00a0 allows nutrients in the manure to be re- cycled by soil for plant growth<\/span><\/li>\n
  3. It gives a stable, bagable, dry product in shortest time. The final product is very \u00a0 useful as Organic fertiliser.\u00a0\u00a0\u00a0\u00a0<\/span><\/li>\n
  4. This Technology is safe to be installed & operated near the layer farms. That saves transport cost. it is a more Effective and profitable option than any other method. \u00a0<\/span><\/li>\n<\/ol>\n

    Waste from Hatcheries:<\/span><\/strong><\/span><\/p>\n

    \"\"<\/p>\n

    A commercial hatchery produces LIVE chicks in every hatch. Apart from chicks, It also produces\u00a0 \u00a0huge quantity of waste which is its natural bye- product. Hatcheries are expanding as the Poultry sector is expanding. So also the waste from hatcheries. This waste includes \u00a0Egg Shells, unhatched eggs, rejected embryos etc. This hatchery waste poses the risk of polluting environment unless it is disposed off safely. Proper handling & processing of this waste will not only saves environment but also gives a useful bye-<\/span><\/p>\n

    product.<\/span><\/p>\n

    I<\/strong>n \u00a0recent \u00a0<\/strong>years, \u00a0the \u00a0cost \u00a0of \u00a0labour, \u00a0transport, \u00a0disposal \u00a0has increased. \u00a0The \u00a0pollution \u00a0control \u00a0regulations \u00a0have \u00a0made \u00a0it mandatory \u00a0for \u00a0hatcheries \u00a0to \u00a0find \u00a0sustainable \u00a0solution \u00a0for waste \u00a0management. \u00a0Technology \u00a0that \u00a0can \u00a0process \u00a0this<\/span><\/p>\n

    waste safely is the urgent need of hour.<\/span><\/p>\n

    The<\/strong>re \u00a0are \u00a0<\/strong>different \u00a0options \u00a0to \u00a0manage \u00a0hatchery waste–<\/strong>Incinerate, Compost, <\/strong>rendering etc.\u00a0 \u00a0Each option has certain cost. The option chosen to manage waste will determine whether the<\/span><\/p>\n

    waste management will mean best \u00a0additional cost or some addl. Revenue.<\/span><\/p>\n

    Technology\u00a0<\/span>that eliminates waste:<\/span><\/strong><\/span><\/p>\n

    One of the most suitable option for hatcheries is rendering through the latest Digestor based Technology. This Technology converts Hatchery waste\u00a0 \u00a0to make hatchery (waste) meal. This technology makes Hatchery meal completely sterilized & pathogen-free while retaining its protein. The finished Hatchery meal is rich in Protein, fat and nutrients. It can be used<\/span><\/p>\n

    either as Premium Organic fertilizer or animal feed.<\/span><\/p>\n

    Salient Features\u00a0of Our Technology:<\/span><\/strong><\/span><\/p>\n

      \n
    1. Efficient odour control system that eliminates odour and air pollution.<\/span><\/li>\n
    2. \u00a0Robust built machinery, designed for safe operations over many years.<\/span><\/span><\/li>\n
    3. Advanced Technology backed by 5 decades of engineering experience.<\/span><\/li>\n<\/ol>\n

      Main Specifications :<\/strong><\/span><\/p>\n

      Different Models<\/strong><\/span><\/p>\n

      250 kg\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>– \u00a0Direct fired<\/span><\/p>\n

      500kg\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>– \u00a0Steam heated<\/span><\/p>\n

      Fuel\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>– \u00a0Wood, Coal, Diesel<\/span><\/p>\n

      Input\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>– \u00a0All Hatchery Waste<\/span><\/p>\n

      Out put-Product\u00a0 \u00a0<\/strong>– \u00a0Hatchery by Product meal (HBM)<\/span><\/p>\n\n\n\n\n\n\n\n\n\n
      Digestor Model<\/strong><\/span><\/td>\nE 250<\/strong><\/span><\/td>\nE 500<\/strong><\/span><\/td>\n<\/tr>\n
      Suitable for<\/span><\/td>\n20,000 Hatch<\/span><\/td>\n40,000 Hatch<\/span><\/td>\n<\/tr>\n
      Time taken<\/span><\/td>\n4 – 6 hrs<\/span><\/td>\n<\/td>\n<\/tr>\n
      Waste cap.<\/span><\/td>\n250 kg<\/span><\/td>\n500 kg<\/span><\/td>\n<\/tr>\n
      Out put – Qty<\/span><\/td>\n100 kg<\/span><\/td>\n200 kg<\/span><\/td>\n<\/tr>\n
      Power required<\/span><\/td>\n9 hp (7 kw)<\/span><\/td>\n12 hp (9 kw)<\/span><\/td>\n<\/tr>\n
      Shed –\u00a0 .<\/span><\/td>\n10x20x10′ ht<\/span><\/td>\n20x30x 14′ ht<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      \"\"<\/p>\n

      Waste from Layer\u00a0Farms:<\/span><\/strong><\/span><\/p>\n

      \"\"<\/p>\n

      Fresh manure is a natural organic by-product of the livestock sector. Fresh manure is an excellent source of fertiliser because it contains Nitrogen, Phosporous, Potassium & other crop nutrients. However poultry manure cannot be used in its raw form. The Layer fresh manure (LFM) contains 75-<\/span>84% water. LFM is a big nuisance world-wide as it is the breeding site for flies\u00a0<\/span>& source of ammonia odour pollution. Flies are the cause of major health problems in areas & communities surrounding Layer farms.\u00a0<\/span>Manure\u00a0 \u00a0management\u00a0 \u00a0has\u00a0 \u00a0become \u00a0most important \u00a0aspect \u00a0of \u00a0Layer \u00a0farm \u00a0due \u00a0to stringent \u00a0pollution control \u00a0measure implemented by government.\u00a0<\/span>Technology \u00a0that \u00a0can \u00a0process \u00a0this manure is most urgent need of the \u00a0 hour for sustaining\u00a0<\/span>operations at Layer farms.<\/span><\/p>\n

      Technology\u00a0that eliminates waste:<\/span><\/strong><\/p>\n

      Layer manure is rich in crop Nutrients like N,P,K. Poultry manure contains highest Nitrogen content as compared to other manures. Its polluting influence minimised and it’s utility maximised by<\/span><\/p>\n

      processing it into Organic fertiliser.<\/span><\/p>\n

      One of the most suitable option for processing Layer farm manure is the Digestor based Technology which adopts HTST process This technology makes Layer manure into completely dry, baggable powder \/ Pellet form while retaining its nutrients. The dried product can be used as Premium grade Organic fertiliser that can be stored<\/span><\/p>\n

      and used. This enables re-cycling of important nutrients (N,P,K).<\/span><\/p>\n

      Salient Features\u00a0of Our Technology:<\/span><\/strong><\/span><\/p>\n

      1.Starts with fresh manure in \u2018as available\u2019 condition from farm. No pre-drying to reduce water before loading.<\/span><\/p>\n

      2.Efficient Vacuum drying system which eliminates<\/span><\/p>\n

      Odour and air pollution.<\/span><\/p>\n

      3.Robust built machinery, designed for safe operations over many years.<\/span><\/p>\n

      Main Specifications :<\/strong><\/span><\/p>\n

      Different Models<\/strong><\/span><\/p>\n

      Boiler Fuel\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>– Wood, coal, Diesel<\/span><\/p>\n

      Input\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>– Fresh Manure 75–<\/strong>80% Water<\/span><\/p>\n

      Output\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 <\/strong>– Baggable, Ready to use, Organic\u00a0<\/span>Fertiliser,<\/span><\/p>\n

      \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 10 to 20% Moisture<\/span><\/p>\n

      Plant model\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a0<\/strong>– 10 MT\/Day\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a020 MT\/day<\/span><\/p>\n

      Capacity <\/strong>based on – \u00a024 hr\/day\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a024 hrs\/day<\/span><\/p>\n

      Waste<\/strong>-(25% dm)\u00a0\u00a0 \u00a0– 10 MT\/day\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a020 MT\/day<\/span><\/p>\n

      Output-<\/strong>20% Moist – 3 MT\/day\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a06 MT\/day<\/span><\/p>\n

      Infrastructure\u00a0\u00a0\u00a0 <\/strong>– 200 m2 & 35 hp\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 250 m2 & 50 hp<\/span><\/p>\n

      Waste from\u00a0Slaughter\u00a0house of chicken:<\/span><\/strong><\/span><\/p>\n

      Slaughter \/ Dressing of chicken for meat is an extention of Broiler farm activity. It results in separation of non-edible portions such as head, feet, feathers, offals etc from the edible meat portion.<\/p>\n

      Offal<\/strong>s etc <\/strong>:<\/span> Waste being biological residue tends to putrify & become rancid creating air and ground pollution & nuisance. The pathogens from this waste become\u00a0pollutants if un-treated. Hence disposal becomes an urgent necessity.<\/p>\n

      dr<\/strong>y fat <\/strong>: <\/span>Slaughter of chicken also results in separation of body fat ( about 3.5% of live wt.) Fat is not edible but can be used for extraction of Oil which is commercially useful Slaughter of 10,000 birds results in approx.550 kg<\/span><\/p>\n

      of fat.<\/span><\/p>\n

      Technology\u00a0that eliminates waste:<\/strong><\/span><\/p>\n

      Slaughter waste can be rich source of Animal protein & fat if processed. Effective processing ( Rendering ) of this waste can give a sterilised, pathogen free Meat meal that can be used in\u00a0poultry feed or pet food products..<\/span><\/p>\n

      Proper processing of fat can give commercial quality oil which can be used as flavouring and agent in pet foods.<\/span><\/p>\n

      Salient Features\u00a0of Our Technology:<\/strong><\/span><\/p>\n

        \n
      1. Starts with non-edible waste like Head, feet, feathers, intestine etc.in non-rancid condition.<\/span><\/li>\n
      2. Efficient Hydrolising of feathers and drying of material which eliminates \u00a0Odour \u00a0and \u00a0a\u00a0<\/span>pollution.<\/li>\n<\/ol>\n
          \n
        1. Robust built \u00a0machinery, \u00a0designed \u00a0for safe operations over many years.<\/span><\/li>\n<\/ol>\n

          Main Specifications :<\/strong><\/span><\/p>\n

          Different models\u00a0 \u00a0– <\/strong>From 250 kg \/ batch to 3500 kg \/ batch<\/span><\/p>\n

          Data for \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0– <\/strong>2,000 kgs \/2 MT per batch ( ie. 6 MT \/ day)<\/span><\/p>\n

          Boiler fuel \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0– <\/strong>Wood, coal, diesel<\/span><\/p>\n

          Input \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0– <\/strong>All waste from slaughter – approx. 2 MT \/ batch\u00a0( ie. 6 MT \/ day)\u00a0<\/span><\/p>\n

          Output \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 – <\/strong>Steriliased Meat meal – Approx. 600 Kg \/ Batch<\/span><\/p>\n

          Product quality \u00a0 – <\/strong>Meat meal containing 55 % Protein & 20% Fat<\/span><\/p>\n

          Process time \u00a0 \u00a0 \u00a0 \u00a0– <\/strong>8 hours<\/span><\/p>\n

          Infrastructure \u00a0 \u00a0 – <\/strong>25 x 40 x 20 ft ht. Shed, 50 hp power etc.<\/span><\/p>\n

          NOTE: PLEASE IF YOU ARE INTEREST IN ANY OF THESE\u00a0DIGESTER WITH ODOUR CONTROL SYSTEM\u00a0<\/u><\/span><\/span><\/strong><\/span><\/em><\/span>PLEASE CONTACT US THROUGH INFORMATION ON THE WEBSITE.<\/span><\/span><\/strong><\/span><\/em><\/span><\/span><\/p>\n","protected":false},"excerpt":{"rendered":"

          8- DIGESTER WITH ODOUR CONTROL SYSTEM Advantages of digester based technologies: \u00a0 \u00a0 \u00a0 \u00a0\u00a0\u00a0 1. \u00a0It sterilises the waste at temp. upto140 deg C to give a fully sterilized (pathogen-free) \u00a0stable product \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0which can be bagged and sold.\u00a0\u00a0\u00a0 The Technology Eliminates environment pollution … Continue reading 8-DIGESTER WITH ODOUR CONTROL SYSTEM<\/span> →<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":[],"translation":{"provider":"WPGlobus","version":"2.12.0","language":"ar","enabled_languages":["en","ar"],"languages":{"en":{"title":true,"content":true,"excerpt":false},"ar":{"title":false,"content":false,"excerpt":false}}},"acf":[],"_links":{"self":[{"href":"http:\/\/reemalsultan.com\/ar\/wp-json\/wp\/v2\/pages\/726"}],"collection":[{"href":"http:\/\/reemalsultan.com\/ar\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"http:\/\/reemalsultan.com\/ar\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"http:\/\/reemalsultan.com\/ar\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"http:\/\/reemalsultan.com\/ar\/wp-json\/wp\/v2\/comments?post=726"}],"version-history":[{"count":4,"href":"http:\/\/reemalsultan.com\/ar\/wp-json\/wp\/v2\/pages\/726\/revisions"}],"predecessor-version":[{"id":793,"href":"http:\/\/reemalsultan.com\/ar\/wp-json\/wp\/v2\/pages\/726\/revisions\/793"}],"wp:attachment":[{"href":"http:\/\/reemalsultan.com\/ar\/wp-json\/wp\/v2\/media?parent=726"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}