Our Services in Agriculture Sector
8- DIGESTER WITH ODOUR CONTROL SYSTEM
Advantages of digester based technologies:
1. It sterilises the waste at temp. upto140 deg C to give a fully sterilized (pathogen-free) stable product which can be bagged and sold.
- The Technology Eliminates environment pollution as well as risk of ground water contamination. It eliminates risk of pathogen and phyto toxic releases into soil.
- It recycles the organic contents & the nutrients (N,P, K) available in layer manure. It allows nutrients in the manure to be re- cycled by soil for plant growth
- It gives a stable, bagable, dry product in shortest time. The final product is very useful as Organic fertiliser.
- This Technology is safe to be installed & operated near the layer farms. That saves transport cost. it is a more Effective and profitable option than any other method.
Waste from Hatcheries:
A commercial hatchery produces LIVE chicks in every hatch. Apart from chicks, It also produces huge quantity of waste which is its natural bye- product. Hatcheries are expanding as the Poultry sector is expanding. So also the waste from hatcheries. This waste includes Egg Shells, unhatched eggs, rejected embryos etc. This hatchery waste poses the risk of polluting environment unless it is disposed off safely. Proper handling & processing of this waste will not only saves environment but also gives a useful bye-
product.
In recent years, the cost of labour, transport, disposal has increased. The pollution control regulations have made it mandatory for hatcheries to find sustainable solution for waste management. Technology that can process this
waste safely is the urgent need of hour.
There are different options to manage hatchery waste–Incinerate, Compost, rendering etc. Each option has certain cost. The option chosen to manage waste will determine whether the
waste management will mean best additional cost or some addl. Revenue.
Technology that eliminates waste:
One of the most suitable option for hatcheries is rendering through the latest Digestor based Technology. This Technology converts Hatchery waste to make hatchery (waste) meal. This technology makes Hatchery meal completely sterilized & pathogen-free while retaining its protein. The finished Hatchery meal is rich in Protein, fat and nutrients. It can be used
either as Premium Organic fertilizer or animal feed.
Salient Features of Our Technology:
- Efficient odour control system that eliminates odour and air pollution.
- Robust built machinery, designed for safe operations over many years.
- Advanced Technology backed by 5 decades of engineering experience.
Main Specifications :
Different Models
250 kg – Direct fired
500kg – Steam heated
Fuel – Wood, Coal, Diesel
Input – All Hatchery Waste
Out put-Product – Hatchery by Product meal (HBM)
| Digestor Model | E 250 | E 500 |
| Suitable for | 20,000 Hatch | 40,000 Hatch |
| Time taken | 4 – 6 hrs | |
| Waste cap. | 250 kg | 500 kg |
| Out put – Qty | 100 kg | 200 kg |
| Power required | 9 hp (7 kw) | 12 hp (9 kw) |
| Shed – . | 10x20x10′ ht | 20x30x 14′ ht |
Waste from Layer Farms:
Fresh manure is a natural organic by-product of the livestock sector. Fresh manure is an excellent source of fertiliser because it contains Nitrogen, Phosporous, Potassium & other crop nutrients. However poultry manure cannot be used in its raw form. The Layer fresh manure (LFM) contains 75-84% water. LFM is a big nuisance world-wide as it is the breeding site for flies & source of ammonia odour pollution. Flies are the cause of major health problems in areas & communities surrounding Layer farms. Manure management has become most important aspect of Layer farm due to stringent pollution control measure implemented by government. Technology that can process this manure is most urgent need of the hour for sustaining operations at Layer farms.
Technology that eliminates waste:
Layer manure is rich in crop Nutrients like N,P,K. Poultry manure contains highest Nitrogen content as compared to other manures. Its polluting influence minimised and it’s utility maximised by
processing it into Organic fertiliser.
One of the most suitable option for processing Layer farm manure is the Digestor based Technology which adopts HTST process This technology makes Layer manure into completely dry, baggable powder / Pellet form while retaining its nutrients. The dried product can be used as Premium grade Organic fertiliser that can be stored
and used. This enables re-cycling of important nutrients (N,P,K).
Salient Features of Our Technology:
1.Starts with fresh manure in ‘as available’ condition from farm. No pre-drying to reduce water before loading.
2.Efficient Vacuum drying system which eliminates
Odour and air pollution.
3.Robust built machinery, designed for safe operations over many years.
Main Specifications :
Different Models
Boiler Fuel – Wood, coal, Diesel
Input – Fresh Manure 75–80% Water
Output – Baggable, Ready to use, Organic Fertiliser,
10 to 20% Moisture
Plant model – 10 MT/Day 20 MT/day
Capacity based on – 24 hr/day 24 hrs/day
Waste-(25% dm) – 10 MT/day 20 MT/day
Output-20% Moist – 3 MT/day 6 MT/day
Infrastructure – 200 m2 & 35 hp 250 m2 & 50 hp
Waste from Slaughter house of chicken:
Slaughter / Dressing of chicken for meat is an extention of Broiler farm activity. It results in separation of non-edible portions such as head, feet, feathers, offals etc from the edible meat portion.
Offals etc : Waste being biological residue tends to putrify & become rancid creating air and ground pollution & nuisance. The pathogens from this waste become pollutants if un-treated. Hence disposal becomes an urgent necessity.
dry fat : Slaughter of chicken also results in separation of body fat ( about 3.5% of live wt.) Fat is not edible but can be used for extraction of Oil which is commercially useful Slaughter of 10,000 birds results in approx.550 kg
of fat.
Technology that eliminates waste:
Slaughter waste can be rich source of Animal protein & fat if processed. Effective processing ( Rendering ) of this waste can give a sterilised, pathogen free Meat meal that can be used in poultry feed or pet food products..
Proper processing of fat can give commercial quality oil which can be used as flavouring and agent in pet foods.
Salient Features of Our Technology:
- Starts with non-edible waste like Head, feet, feathers, intestine etc.in non-rancid condition.
- Efficient Hydrolising of feathers and drying of material which eliminates Odour and a pollution.
- Robust built machinery, designed for safe operations over many years.
Main Specifications :
Different models – From 250 kg / batch to 3500 kg / batch
Data for – 2,000 kgs /2 MT per batch ( ie. 6 MT / day)
Boiler fuel – Wood, coal, diesel
Input – All waste from slaughter – approx. 2 MT / batch ( ie. 6 MT / day)
Output – Steriliased Meat meal – Approx. 600 Kg / Batch
Product quality – Meat meal containing 55 % Protein & 20% Fat
Process time – 8 hours
Infrastructure – 25 x 40 x 20 ft ht. Shed, 50 hp power etc.
NOTE: PLEASE IF YOU ARE INTEREST IN ANY OF THESE DIGESTER WITH ODOUR CONTROL SYSTEM PLEASE CONTACT US THROUGH INFORMATION ON THE WEBSITE.